Installing heat exchanger
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
Always use new O rings.
Install the heat exchanger carefully.
Screw the heat exchanger into place.
Install the upper pipes.
Install the lock bracket using round-nosed pliers.
Press in the pipes using a screwdriver and the lock catch using pliers.
Install the lower pipes.
Install the lock bracket using round-nosed pliers.
Press in the pipe using a screwdriver and the lock bracket using round-nosed pliers
Install the strip clamp for the pipes.
Install the seal and the plate.
Install the heater hoses in the engine compartment.