Replacing the boot

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Only when replacing the pilot bearing

Knock of the joint's inner track

Fig 1: Positioning Drift Between Snap Ring Wings

Courtesy of VOLVO CARS OF NORTH AMERICA.

Secure the shaft in a vice.

Position a drift between snap ring wings. Knock of the joint inner cone. Modify the drift according to Modifying the drift .

Remove the old boot from the shaft. Install a new one

Fig 2: Tapping Inner Bearing Track On To Joint Using Drift 999 2413

Courtesy of VOLVO CARS OF NORTH AMERICA.

Check the inner track snap ring. Replace if necessary.

Tap the inner bearing track on to the joint. Use drift 9992413 .

Check that the snap ring is seated in its groove.

Checking and inspection

Fig 3: Identifying Inner Drive Shaft Components

Courtesy of VOLVO CARS OF NORTH AMERICA.

Clean the inner drive shaft components thoroughly.