Removing the differential seals, left-hand side

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Cap Nut For Extractor 999 5768 Installed

Courtesy of VOLVO CARS OF NORTH AMERICA.

Place a container underneath the transmission.

Remove the metal ring in the seal. Use a small screwdriver.

NOTE: Do not insert the screwdriver between the ring and the end of the shaft. This may damage the mating surface.

Install the cap nut for extractor 9995768 .

Lightly grease the locating pin on the extractor.

Use a ratchet with an extension and socket. Press the extractor in against the seal at the same time as the extractor is turned.

Tighten so that the threaded cone screws firmly into the seal.

Fig 2: Identifying Seal & Extractor 999 5768

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the cap nut for the extractor.

Install the extractor bracket and nut.

Remove the seal.

Check that no seal residue is left.

Fig 3: Identifying Locating Pin 999 5769 And Drift 999 5770

Courtesy of VOLVO CARS OF NORTH AMERICA.

Lubricate the edges of the new seal using automatic transmission fluid.

Install locating pin 9995769 .

Install the seal on the locating pin. Use drift 9995770 .

Tap in the seal until the drift is against the transmission.

Remove the locating pin.

Install the drive shaft. See Drive shaft left, replacing .

Check the oil level.

Install the splashguard under the engine.