Installing the connecting socket
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.
Heat the sleeve to 150°-175°C in an oven and place the sleeve in drift 9995778 . Set it against the transmission and tap in the sleeve until contacts the differential.
The above operation must be carried out quickly to prevent the heat spreading to the differential and causing the differential to expand.
Control measurement: the distance from the end of the connecting socket to the flat surface outside the sealing ring seat on the gearbox housing must be approximately 41 mm.
NOTE:
Use protective gloves when handling the heated socket. Care must be also taken to prevent burns in the remaining operations.