Action for worn splines in sleeve

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Providing Protection Against Grinding Chips Entering Transmission

Courtesy of VOLVO CARS OF NORTH AMERICA.

Cut a Ø 40 mm piece of cardboard and use as protection to prevent grinding chips from ending up in the transmission. Apply a thick bead of grease or Vaseline on the seal in the sleeve. Press the piece of cardboard against the seal.

Fig 2: Grinding A Groove In Inside Of Sleeve To Enable Expander 999 5777 To Get A Hold

Courtesy of VOLVO CARS OF NORTH AMERICA.

Grind a groove in the inside of the sleeve to enable the expander 9995777 to get a hold.

The sleeve can also be heated with a hot-air gun or induction heater.