LEMON Manuals: Even more car manuals for everyone
Home >> Volvo >> 2002 >> S60 Base, 2.4 61, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 72 (Rear Axle, Drive Shafts - Removal, Replacement And Installation) >> Drive Shaft, CV Joint (Ambulance; 2003-2004) >> Half shaft seal rear final drive housing, replacing >> Installing the seals

Installing the seals

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Clearance Between Seals & Drift Tool (999 5591)
GLL106612Courtesy of VOLVO CARS OF NORTH AMERICA.

Lubricate the lip of the seal using wheel bearing grease (1161251-2) (400 grams).

Use drift 9995591 . Tap in the seals to the correct depth between the drift and final drive.

NOTE: There are different depths for the left and right-hand sides between the flange of the drift and the final drive housing.

On the left-hand side the depth (A) must be 0.5 mm. (Measured from the surface of the hooks on the nut).

On the right-hand side the depth (B) must be 6 mm. (Seal flush with the surface of the housing).

NOTE: After installing the seals, install the drive shafts. See Final drive, transferring components .