Removing the flange

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Removing Flange Nut Using 999 5652 And 999 7058

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the nut for the flange. Use counterhold 9995652 and adapter 9997058 . Mark the flange in relation to the end of the shaft.

Position a container underneath the Active on Demand Coupling.

Fig 2: Removing Flange Using 999 5893 (1 Of 2)

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the flange. If the flange is stuck, use puller 9995893 .

Fig 3: Removing Flange Using 999 5893 (2 Of 2)

Courtesy of VOLVO CARS OF NORTH AMERICA.

NOTE: For cars with a vibration damper on the Active on Demand Coupling flange. Use 55 mm long screws for the puller. The oil pump may be damaged if too long screws are used.

Check that the mating surface on the flange is not damaged. If necessary replace the flange.