LEMON Manuals: Even more car manuals for everyone
Home >> Volvo >> 2002 >> S60 Base, 2.4 61, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 72 (Rear Axle, Drive Shafts - Removal, Replacement And Installation) >> Center Differential (Ambulance; 2003-2004) >> Oil pump active on demand coupling (AOC), replacing >> Installation >> Installing the oil pump

Installing the oil pump

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Oil Pump Seat
GLL109939Courtesy of VOLVO CARS OF NORTH AMERICA.

Check that the seat for the oil pump is clean. There must not be any lint from paper or cloths.

Fig 2: Identifying Oil Pump And O-Rings
GLL109940Courtesy of VOLVO CARS OF NORTH AMERICA.

Check that the new O-rings are in position. Lubricate the O-rings using oil for the Active on Demand Coupling, P/N 116 1641 (1 liter container).

Fig 3: Locating Oil Pump Connector And Screws
GLL103944Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the oil pump. Press the pump in as far as possible. Lightly tighten the 2 M5 screws alternately. Tighten. See Summary of tightening torques for specific components .

Connect the connector.