Checking before installing

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Flushing clean the oil cooler

When replacing the transmission, the oil cooler must always be flushed clean because there may be particles in the oil cooler. See Oil cooler, flush cleaning .

Fig 1: Identifying Engine Mating Surface On Transmission

Courtesy of VOLVO CARS OF NORTH AMERICA.

Check that the transmission and engine mating surfaces are absolutely clean.

Also check that the guide sleeves towards the engine are in position and are free of faults.

Lubricate the holes in the transmission (for the guide pins). Use a little grease.