Installing cover
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
The side cover has two different holes. The rear smaller hole and the front rectangular hole. These two holes are to guide the cover gasket during installation. Begin installing the cover by installing the two screws.
Apply a little petroleum jelly to the gearbox mating surface.
Install:
- the side cover gasket
- the side cover
- the screws. First tighten the screws crosswise to 10 Nm . Then tighten the screws crosswise to 25 Nm
- the lower three Torx screws. Tighten to 25 Nm
- the bracket for the studs and the screw loosely on the bracket
- the clamp for the stud and the screw. Tighten to 25 Nm . Tighten the screw for the bracket. Tighten to 25 Nm
Clamp the wiring up on the bracket. Use new tie straps.