Installing the angle gear

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

NOTE:

Only applies to vehicles with four-wheel drive AWD

Fig 1: Locating Angle Gear Screws

Courtesy of VOLVO CARS OF NORTH AMERICA.

NOTE:

Before installing the bevel gear, lubricate the spline joint between the transmission and the bevel gear using grease. See:

Check that the contact surfaces on the gearbox and the angle gear are clean.

Install the bevel gear. Use new screws. Tighten the screws alternately to light contact. Tightening torque .