Install the brake pads and brake caliper
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.
Install:
- the brake hose (4) in the brake caliper. Do not tighten the hose yet
- the brake pads
- the brake caliper.
Install the locating pins (2) in the brake caliper
Check the rubber sleeves of the locating pins. Replace if necessary.
Lubricate the locating pins using grease, P/N 1161325-4.
Insert the locating pins into the rubber sleeves. The pins should slide into the sleeves easily.
Tighten the locating pins. Tighten to 30 Nm . Install the protective caps and the securing spring (3).
Tighten the brake hose in the caliper. Tighten to 18 Nm
Check the brake hose
Ensure that the brake hose is not twisted. If necessary alter the hose at the other end (brake pipe end).
NOTE:
If the brake hose is twisted it may rub against the tire, rim or wheel arch. This could cause the circuit to fail.