Installing Components
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.
Install:
- the front timing belt cover.
- the torque rod bracket
- the cover over the ignition coils
- the upper timing belt cover
- the auxiliaries belt
- the expansion tank
- the servo reservoir. Check that the hoses are correctly positioned
- the starter motor. Tighten the screws at the gearbox to 40 Nm . Tighten the support bracket screw to 25 Nm
- the charge air pipe between the throttle body (TB) and the charge air cooler (CAC).
Install:
- the trigger wheel
- the camshaft position (CMP) sensor housing and a new cover
- the intake air hose between the turbocharger (TC) and the air cleaner (ACL) cover
- the engine stabilizer brace. Tighten the screws at the suspension turrets and the screw for motor bracket
- the negative battery cable. First read Battery, disconnecting .
Install:
- the trigger wheel
- the camshaft position (CMP) sensor housing and a new cover
- the torque rod bracket. Tighten
- the cover over the ignition coils
- the charge air pipe over the engine. Remove the seals
- the air cleaner (ACL) cover and the intake air hose
- the engine stabilizer brace. Tighten the screws at the suspension turrets and the screw for motor bracket
Check the engine compartment. Wipe the engine compartment clean.