Installing The Oil Pan

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Fig 1: Applying Liquid Gasket To Oil Pan

Courtesy of VOLVO CARS OF NORTH AMERICA.

Apply liquid gasket 116 1059-9 to the sump. Use roller 9511205 .

NOTE:

Also apply liquid gasket around the holes for the screws for the torque rod.

Fig 2: Applying Liquid Gasket To Oil Pan

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install

new O-rings
the oil sump. Secure the oil sump loosely using a few screws
the remaining screws loosely.

Fig 3: Oil Pan Screw Tightening Sequence

Courtesy of VOLVO CARS OF NORTH AMERICA.

Press the oil pan against the transmission. Tighten the screws (1), (2), (3) and (4). Tighten to 3 Nm .

Tighten the screws (5). First tighten to 25 Nm . Then tighten to 48 Nm .

Tighten all screws in the oil pan joint. Tighten to 17 Nm . Start at the transmission and continue forwards in pairs.

Connect the oil cooler to the sump. Use new O-rings.

Install the screw for the bracket for the fuel line.

Install:

a new oil filter
the oil plug with a new gasket.