Replacing Rear Engine Pad: Finishing
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.
Lift up the exhaust pipe at the rear member. Move the exhaust system forwards.
Install
- the rubber mounting in the cross member.
- the nuts on the rear mounting. Tighten to 25 Nm (18.4 lb. ft) .
- the three-way catalytic converter (TWC) and exhaust pipe on the engine. Use new nuts and gaskets .
- exhaust manifold nuts. Tighten to 25 Nm (18.4 lb. ft) .
- the screws for the bracket.
- the connectors in the sub-frame.
- exhaust pipe mounting screws. Tighten to 10 Nm (7.4 lb. ft) .
- the brake pipe in its holders.
- the cross member screws. Tighten to 25 Nm (18.4 lb. ft) .
Install a new screw in the lower torque rod. Tighten to 35 Nm (25.8 lb. ft) and angle-tighten 90° . Use bevel protractor 9512050 .
Tighten the lower engine pad screw to 50 Nm (36.9 lb. ft) .
Install splashguard under engine.
Install the left front wheel according to Installing wheels .
Lower the car.
Install
- a new nut in the engine pad upper mounting. Tighten to 50 Nm (36.9 lb. ft) .
- the cross stay between the suspension turrets. Tighten the four screws to 50 Nm (36.9 lb. ft) .
- a new screw for the torque rod mounting at the bracket on the engine. Tighten to 80 Nm (59.0 lb. ft) .