LEMON Manuals: Even more car manuals for everyone
Home >> Volvo >> 2002 >> S60 Base, 2.4 61, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 50 (Engine - Removal, Replacement And Installation) >> Engine Mounting (1999-2006) >> Bushing Sub-Frame, Replacing >> Lowering The Sub-Frame

Lowering The Sub-Frame

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Lifting Table, Sub-Frame Brackets, Screws And Washers
GLL102220Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove and hang the engine block heater (if applicable) on the left front mounting for the sub-frame.

Remove the fuel line for the engine block heater (if applicable) on the sub-frame from the snap fasteners.

Position a lifting table under the sub-frame.

Apply the lifting table so that the load is taken off the sub-frame screws.

Remove the sub-frame screws together with the accompanying brackets and washers.

Carefully lower the sub-frame approximately 50 mm.

NOTE:

Ensure that the steering gear screws are released from the sub-frame.

Fig 2: Heated Oxygen Sensor Bracket
GLL109024Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the bracket for the heated oxygen sensor (HO2S) from the sub-frame.

Remove the heated oxygen sensor (HO2S) wiring from the right hand side of the sub-frame (applies to 6- cylinder engines only  ).

Lower the sub-frame a further 40 mm.