Removing The Fuel Rail

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Fuel Rail Mounting Screws

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the mounting screws from the fuel rail.

Spray universal oil or similar around the injector connectors on the intake manifold.

Gently work the fuel rail and injectors loose.

Separate the fuel line quick-release connector under the intake manifold. Use tool 9512666 .

Carefully put the fuel rail to one side.

Remove

the EVAP hose from the intake manifold
the crankcase ventilation vacuum hose.