Installing The Manifold And Turbocharger (TC)

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Manifold And Turbocharger

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install:

new gaskets. Lift and install the manifold and turbocharger (TC)
the nuts and washers holding the manifold to the cylinder head
the upper and lower turbocharger (TC) coolant pipes. Tighten the clamp on the rubber hose
the pipe screws for the coolant pipes. Use new seal washers. Tighten
the oil pressure pipe
the pipe screw holding the oil pressure pipe to the turbocharger (TC). Use new seal washers. Do not tighten.

Lubricate the studs on the turbocharger (TC). Use paste 116 1408 .

Install the front exhaust pipe onto the turbocharger (TC). Use new nuts. Do not tighten. Install the heat deflector plate over the manifold.