Installing Components

Fig 1: Expansion Tank And Servo Oil Reservoir

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install: 

• front timing cover
• the cable duct to the mountings on the right suspension turret
• the auxiliaries belt
• the expansion tank
• the servo oil reservoir
• the bleed hose to the expansion tank. Tighten the clamp.

Check that the hoses are installed correctly.

Connect the connectors for the ABS sensor at the right suspension turret and for the coolant level sensor in the expansion tank.

Fig 2: Engine Components

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install: 

• the starter motor
• the pipe screw for the water heated crankcase ventilation at the rear of the cylinder head. Use new seal washers. Tighten to 26 Nm 
• the camshaft position sensor (CMP) housing and trigger wheel
• the lower engine stabilizer brace bracket in the cylinder head
• the upper engine stabilizer brace.

Fig 3: Identifying Ignition Coils And Components

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install: 

• the bracket and lifting eyelet for the engine stabilizer brace bracket
• the ignition coils and ground terminals according to earlier markings. Connect the connector for the variable valve timing solenoid
• the clamp for the positive lead at the lifting eyelet bracket
• the plastic intake pipe to the mass air flow (MAF) sensor. Tighten the clamp.

Connect the connector to the mass air flow (MAF) sensor. Use a clamp on the wiring at the front of the air cleaner (ACL).

Fig 1: Identifying Clamp, Pipe Screw, Oil Return Line And Turbocharger

Courtesy of VOLVO CARS OF NORTH AMERICA.

Raise the car. Install: 

• the pipe screw that holds the turbocharger (TC) oil pressure pipe to the engine. Use new seal washers. Tighten. See Summary of specific components and tightening torques
• the turbocharger (TC) oil return line. Use a new gasket and sealing ring. Tighten. See Summary of specific components and tightening torques
• the clamp between the oil pressure pipe and the oil return line. Tighten the three nuts that hold the front exhaust pipe to the turbocharger (TC). See Summary of specific components and tightening torques .
• the lower screw for the heat deflector plate over the turbocharger (TC)
• the splash guard under the engine
• the plastic nuts for the hatch in the right fender liner
• the right front wheel. See Installing wheels .

Fig 2: Engine Compartment

Courtesy of VOLVO CARS OF NORTH AMERICA.

Lower the car.

Tighten the pipe screw for the turbocharger (TC) oil pressure pipe. See Summary of specific components and tightening torques .

Install: 

• the ground strips between the cylinder head and the firewall
• the engine stabilizer brace between the suspension turrets Clamp the servo hose at the right-hand engine stabilizer brace mounting
• the negative battery lead. First read Battery, disconnecting .