Removing The Seal

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Old Seal And Special Tool Extractor 999 5651

Courtesy of VOLVO CARS OF NORTH AMERICA.

NOTE:

Do not damage the mating surfaces of the crankshaft and cylinder block

Remove the old seal using extractor 9995651 .

Clean around the crankshaft flange at the front and rear. Remove any thread sealant residue from the screw holes.

If necessary wash off the oil on the rear cylinder block surface and the gearbox clutch housing. Blow clean using compressed air.

Fig 2: Cleaning Around Crankshaft Flange

Courtesy of VOLVO CARS OF NORTH AMERICA.

CAUTION:

When cleaning work around the flange, not in and out. No grinding tools or similar may be used.

It is extremely important that there is no thread sealant residue or other dirt. This could cause leakage.

NOTE:

To clean the crankshaft, use cloth 9511024.