Installing The Bevel Gear
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.
For AWD vehicles carry out the following work:
Before installing the bevel gear, lubricate the spline joint between the transmission and the bevel gear. Use grease. See: Splines greasing .
Ensure that the mating surfaces on the transmission and bevel gear are clean. Install the bevel gear. Lightly tighten the M10 screws alternately. Tighten.