Replacing The Manifold And Gasket

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Manifold Deflector Plate And Fasteners

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove

heat deflector plate over the manifold
the screws between the support bracket and the cylinder block
the nuts and washers holding the manifold to the cylinder head.

Clean the gasket faces. Check that all studs are tightened.

Install new gaskets

Install the manifold. Use new nuts. Tighten to 25 Nm .