Removing The Turbocharger (TC)

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Engine Compartment Components

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove

the cross stay between the suspension turrets
the heat deflector plate over the turbocharger (TC)
the charge air hose and the charge air pipe above the engine.
Remove the hose clamps for the turbocharger (TC) intake manifold at the air cleaner (ACL) and the turbocharger (TC). Pull off the pipe from the connections. Put the pipe to one side.

Install lock grip pliers on the rubber hose to the coolant inlet pipe for the turbocharger (TC).

Fig 2: Identifying Turbocharger Pipes

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove

the pipe screws where the coolant pipes are connected to the turbocharger (TC).
Bend the outlet pipe upwards. Tie it into place
the pipe screw where the oil pressure pipe connects to the turbocharger (TC)
the upper nuts where the front exhaust pipe is connected to the turbocharger (TC)
the upper nuts where the turbocharger (TC) is connected to the manifold.

Fig 3: Identifying Turbocharger, Oil Pressure Pipe And The Oil Return Line

Courtesy of VOLVO CARS OF NORTH AMERICA.

Raise the car and remove

the splash guard under the engine
the clamp between the turbocharger (TC) oil pressure pipe and the oil return line
the pipe screw where the oil pressure pipe connects to the cylinder block. Lift out the pipe
the screws where the oil return line connects to the turbocharger (TC). Pull the pipe from the cylinder block. Check that the rubber sealing ring comes away with the pipe. Seal the opening in the cylinder block
the lower nut where the front exhaust pipe is connected to the turbocharger (TC)
the lower nuts where the turbocharger (TC) is connected to the manifold.

Fig 4: Identifying Turbocharger Removal

Courtesy of VOLVO CARS OF NORTH AMERICA.

Lower the car

Remove the exhaust pipe from the turbocharger (TC). Hold the pipe to one side and tie it into place.

Lift off the turbocharger (TC). Mark up and remove the turbocharger (TC) hoses.

Place the turbocharger (TC) above the drive shaft and steering gear.

Raise the car.

Remove the turbocharger (TC).