Removing Manifold And Gasket

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Inner Heat Shield And Manifold

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove:

the inner heat shield from the manifold
the nuts and washers holding the manifold against the cylinder head
the manifold
old gasket residue. Clean the gasket surfaces and check that all pin studs are tightened.