Replacing The Throttle Body (Electronic Throttle Module): Removal: Preparation

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Remove the cable from the battery negative terminal. First read Battery, disconnecting .

Fig 1: Identifying Intake Manifold Between Front Cover Plate & Air Cleaner Housing

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the intake manifold between the front cover plate and air cleaner (ACL) housing.

Disconnect the hose between the turbocharger (TC) and the charge air cooler (CAC) at its upper end. Push the hose to one side.

Fig 2: Bypass Valve Hoses

Courtesy of VOLVO CARS OF NORTH AMERICA.

Disconnect the hoses for the bypass valve.

Fig 3: Boost Pressure Sensor Connectors, Charge Air Temperature Sensor And Pipe Between Charge Air Cooler And Throttle

Courtesy of VOLVO CARS OF NORTH AMERICA.

Disconnect the boost pressure sensor connectors and the charge air temperature sensor from the pipe between the charge air cooler and the throttle.

Fig 4: Identifying Pipe Between Throttle And Charge Air Cooler

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the pipe between the throttle and the charge air cooler.