Removing The Intake Manifold/Gasket: Finishing

Plug in the throttle body connector.

Install 

• the vacuum hoses using the previous markings.
• the screw of the dipstick mounting to the intake manifold. Tighten to 25 Nm  .
• the plastic charge air pipe between the charge air cooler and throttle body.

Fig 1: Identifying Lower Radiator Hose

Courtesy of VOLVO CARS OF NORTH AMERICA.

Carefully lower the fan shroud. Align it with the holders at the sides of the radiator.

Tighten the two mounting screws.

Connect the engine cooling fan (FC) connectors.

Press the hose from the expansion tank down into the holders on the fan shroud.

Secure the wiring with tie straps as before.

Press the evaporative emission system (EVAP) valve into the holder on the fan shroud.

Fig 2: Identifying Injector Connectors Cover

Courtesy of VOLVO CARS OF NORTH AMERICA.

Apply Vaseline to the injector rings.

Hold the fuel rail in place. Press the fuel lines quick-release connector together until it "clicks".

Press down the fuel rail. Check that all injectors are correctly positioned.

Tighten the fuel rail to 10 Nm  using new screws  .

Plug in all injector connectors.

Fig 3: Engine And Stabilizer Brace

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install 

• the intake manifold between the air cleaner and turbocharger.
• the plastic charge air pipe and the hose of the charge air cooler.

Turn down the air cleaner (ACL) intake manifold and locate against the sleeve connector above the air conditioning aggregate.

• the negative battery cable.

  First read Battery, disconnecting .

Test drive the engine.