Installing The Intake Manifold And Gasket

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

NOTE:

For tightening torques, see Tightening torque .

NOTE:

Make sure that the gasket faces are clean.

Fig 1: Identifying Intake Manifold

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install:

a new gasket held in position by the lower screws for the intake manifold. Do not forget the clamp for the fuel line at the screw in the lower row.
the nipple for the water heated crankcase ventilation
the intake manifold. Do not forget the crankcase ventilation hose. The hose must be inserted up through the gap between the second and third ducts
the 3 upper screws. Torque tighten all the screws starting from the center.