Throttle Body (Electronic Throttle Module (ETM)), Replacing: Removing

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Disconnect the negative battery lead. Battery, disconnecting
the dipstick tube

Fig 1: Identifying Dipstick Tube

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the intake manifold between the throttle body (TB) and the air cleaner.

Fig 2: Identifying Cylinder Block Screws

Courtesy of VOLVO CARS OF NORTH AMERICA.

CAUTION:

The wiring to the throttle body must not be cut off. The throttle body may need to returned complete.

If the wiring to the throttle body is behind the bracket for the starter motor:

Slacken off the nuts (x 2).

Remove the screw.

Remove any tie straps and disconnect the connector for the throttle body.

Route the wiring for the throttle body from the reverse of the bracket for the starter motor.

Fig 3: Identifying Throttle Body And Screws

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the 4 x screws for the throttle body.