Intake Manifold/Gasket, Replacing: Preparation

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Remove the battery's minus cable. First read: Battery, disconnecting .

Drain the fuel line. See Fuel system pressure release .

Fig 1: Identifying Trigger Wheel, Camshaft Position (CMP) Sensor Housing, Air Cleaner (ACL) Cover, Intake Manifold Between Electronic Throttle Module (ETM) & Engine Stabilizer Brace

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove

the intake manifold between the air filter housing and throttle module (ETM)
the screw for the dipstick tube's bracket against the intake manifold
the hose from the EVAP-valve at the inlet pipe

Mark up and remove the vacuum hoses from upper inlet pipe.

Disconnect the connector for the electronic throttle module (ETM).