Installing The Fuel Tank

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Fig 1: Pipe Between Carbon Filter Container And Evaporative Emission System

Courtesy of VOLVO CARS OF NORTH AMERICA.

Position the fuel tank on the lifting table. Raise the fuel tank to a suitable height so that the fuel lines and plastic pipes between the carbon filter container and the evaporative emission system (EVAP) valve can be positioned in their terminals on the upper side of the fuel tank.

Connect the fuel lines to the right level sensor / pump as illustrated.

Route the electrical wiring to the passenger compartment through the floor.

Fig 2: Fuel Filler Pipe And Bleed Pipe

Courtesy of VOLVO CARS OF NORTH AMERICA.

Lift the fuel tank up completely.

Ensure that no lines or wiring are trapped. Install the fuel filler pipe and the bleed pipe on the fuel tank at the same time.

Twist the hose clamps so that they can be easily tightened later.

NOTE:

Always use new hose clamps.

Install the ABS wiring in its clips.

Tighten the tank retaining strap screws. Tighten to 25 Nm .

Install the fuel filter and console. Tighten to 25 Nm .