Checking / Setting Turbo2 Pressure Regulator: Finishing

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Split Pin From Lever And Push Rod

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the split pin on the lever.

Tighten the locknut on the lever.

Remove the test equipment.

Fig 2: Charge Air And Intake Pipes

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install

the heat deflector plate over the turbocharger (TC). Tighten to 25 Nm
the charge air and intake pipes to the turbocharger (TC). Align against the plastic pipes and tighten.

Lower the car.

Fig 3: Engine And Stabilizer Brace

Courtesy of VOLVO CARS OF NORTH AMERICA.

the engine stabilizer brace between the suspension turrets. Tighten the screws at the suspension turret. Tighten to 50 Nm
the screw for the engine stabilizer brace mounting on the engine. Tighten to 80 Nm .

Press the plastic pipes into place and tighten the clamps.

the mounting screws for plastic pipes and tighten
the hoses from the pressure regulators to the T piece.