Installing The Throttle Body (Electronic Throttle Module (ETM))

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Throttle Body, Screws And Connector

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install

starter motor, tighten with 40 Nm against the transmission and 30 Nm for the bracket against the engine block
the connector for the new throttle body (TB) with the cable on the outside of the starter motor bracket.

Secure the cable so that there is no risk of damage or a broken connection.

Fig 2: Identifying Air Intake Pipe

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install

new throttle body with new gasket . Tighten with 10 Nm
the intake manifold between the air cleaner (ACL) and the throttle body (TB) and the connected hoses
the intake pipe between the front cover plate and the air cleaner (ACL)
the cable to the battery negative terminal.