Installing The Charge Air Pipe

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Charge Air Pipe With Hose Clamp

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the charge air pipe to the throttle body and charge air cooler.

Tighten the hose clamp for the charge air pipe on the throttle body.

Fig 2: Identifying Charge Air Hose, By-Pass Valve, Hose Clamp, And Connectors

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install:

both the connectors from the charge air hose between the charge air cooler (CAC) and the throttle body.
the by-pass valve to the charge air hose using a clamp.

Fig 3: Identifying Dipstick Tube And Inlet Hose

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install:

the dipstick tube
the charge air hose to the charge air pipe
the inlet hose between the air cleaner (ACL) housing and the front panel.

Connect the negative battery lead. Battery, disconnecting