Installing seat cushion upholstery

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Hole Cut In New Upholstery For Cable Harness

GLL101390

Courtesy of VOLVO CARS OF NORTH AMERICA.

NOTE:

A new hole for the cable harness must be cut in the new upholstery. Use the old upholstery as a template.

Accurately measure and position the upholstery before securing it.

Fig 2: Identifying Half Moon Clips On Each Lateral Channel

GLL101408

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install:

the half moon clips, 2 on each lateral channel. Use special tool 1158962 .

Fig 3: Identifying Half Moon Clips On Each Front-Rear Channel

GLL101409

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install:

the half moon clips, 3 on each front-rear channel.

Pull the upholstery down.

Fig 4: Identifying Tie Straps Around Cable Harness

GLL101391

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install:

the half moon clips, 1 on each side, on the underside
the half moon clips, 4 at the front edge of the seat cushion.

Thread the connectors through the hole in the upholstery.

Secure the connectors.

Secure the cable harness using tie straps.

Fig 5: Identifying Half Moon Clips On Underside Of Rear Edge

GLL101393

Courtesy of VOLVO CARS OF NORTH AMERICA.

NOTE:

Note how the clip is located and how the wiring is routed.

Install:

the half moon clips, 4, on the underside of the rear edge
the half moon clips, 5 on each side, in the lower edge of the seat cushion.