Installing sun roof

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

NOTE:

For tightening torques, see Tightening torque .

Fig 1: Identifying Washers

Courtesy of VOLVO CARS OF NORTH AMERICA.

CAUTION:

Cars with chassis number 0 to 7692 have two fewer washers.

Washers with dimensions 6.4*12*1.5 mm must be used during installation.

Fig 2: Identifying Screws, Spacers And Nylon Washer For Gutter Frame

Courtesy of VOLVO CARS OF NORTH AMERICA.

HINT: Install the screws, the spacers and the nylon washer for the gutter frame before installation.

Install:

the screws, 4 x M6*25 (position 1 and 2)
the screws, 4 x M6*14 (position 3 and 4)
the spacers, 4 x 20*6, 5*10 mm (position 1 and 2).

Lift the sun roof. Place the sun roof in position.

Tighten.

Install:

the drainage. See Drainage
the connector.

Adjust. See Sun roof, adjusting .

Install the headlining. See Headlining, replacing .

Check for leakage. See Sun roof, leak test .