Installing the flywheel

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: 3 Flywheel Studs

Courtesy of VOLVO CARS OF NORTH AMERICA.

NOTE:

Ensure that the mating surfaces on the crankshaft and flywheel are completely clean.

Use tool 9995678 , which consists of 3 studs with nuts.

Install:

The 3 studs belonging to tool 9995678 , distributed as shown in the illustration
the flywheel.

NOTE:

Check that the locating pin on the crankshaft is positioned opposite the hole in the flywheel.

NOTE:

Only applies to cars with dual mass flywheels: There is a marking in the form of a shallow hole (see the arrow in the illustration). The marking indicates the direction to the guide hole on the flywheel.

Locate gear sector 9995112 against the flywheel.

Alternately tighten the nuts on the flywheel to the crankshaft. Use the three nuts which belong to tool 9995678 .

CAUTION:

The flywheel must lie against the crankshaft flange before the screws are installed. There is a risk that excess locking fluid on the screws will come between the mating surfaces.

Install 7 new screws. Tighten crosswise. Tighten to 45 Nm .

Remove the 3 nuts and studs.

Install the remaining 3 new screws for the flywheel. Tighten to 45 Nm . Then angle-tighten all 10 screws crosswise to 65°.

Install the engine speed (RPM) sensor with the bracket. Tighten to 10 Nm .