Installing the clutch

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Clutch Automatic Adjustment Using Counterhold 999 5677

Courtesy of VOLVO CARS OF NORTH AMERICA.

Applies only to certain engine versions with self adjusting clutches:

Check that the clutch automatic adjustment is secured with counterhold 9995677 .

Applies to all clutch versions:

Install the clutch and locate the guide pins.

Check that the clutch is in contact with the flywheel all around its circumference.

Carefully tighten the six screws, crosswise, so that the clutch is guided up onto the guide pins and lies in contact all around with the flywheel.

Tighten the screws crosswise. Tighten to 25 Nm .