Exhaust manifold / gasket, replacing: Finishing

Fig 1: Engine Compartment Components

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install 

• the air preheating hose between the heat deflector plate and the air cleaner (ACL)
• the engine stabilizer brace between the suspension turrets.

Fig 2: Heat Deflector Plate Above Coolant Pipes

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install 

• the front exhaust pipe on the manifold and three-way catalytic converter (TWC). Use a new gasket and new nuts. Lubricate the threads with paste 116 1408. Tighten the nuts. Tighten to 25 Nm.
  WARNING:

  Avoid skin contact with the paste.

• the rubber mounting for the rear exhaust system
• the front SIPS member. Tighten to 25 Nm
• the brake pipe on the plastic holders at the front SIPS member
• the support bracket between the cylinder block and the manifold and three-way catalytic converter (TWC). Tighten the screws
• the heat deflector plate above the coolant pipes and hoses
• the right drive shaft.

  See Rear axle, drive shafts - removal, replacement and installation .

• the splash guard under the engine
• the right front wheel. See Installing wheels .

Check 

Test run the engine. Check for any leakage from the exhaust system and manifold.