LEMON Manuals: Even more car manuals for everyone
Home >> Volvo >> 2002 >> S60 Base, 2.4 61, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 221 (Three-Way Catalytic Converter - Removal And Installation) >> Exhaust >> Replacing the three-way catalytic converter (TWC) >> Removing the three-way catalytic converter (TWC)

Removing the three-way catalytic converter (TWC)

WARNING: This page is about a different car, the 2006 Volvo S80, 2005 Volvo S80, and 2004 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Front Exhaust Pipe And Turbocharger
GLL108784Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove 

Fig 2: Heated Oxygen Sensor Connectors
GLL106281Courtesy of VOLVO CARS OF NORTH AMERICA.

Separate the heated oxygen sensor (HO2S) connectors.

Release heated oxygen sensor (HO2S) wiring from its mountings.

Remove 

Fig 3: Identifying Exhaust System, Mobile Jack And Special Tool Universal Plate 999 5972
GLL108785Courtesy of VOLVO CARS OF NORTH AMERICA.

Disconnect brake pipes form the holders at the front SIPS member.

Hold up the exhaust pipe at the front. Use retaining strap 9995682 . Secure in the jack mounting. (Applies to AWD)

Remove the screws for the front SIPS member.

Lift off the exhaust pipe from the turbocharger (TC) and the rear system.

HINT: Use a mobile jack with universal plate  9995972  as a support. 

Lower and draw back the exhaust system with the SIPS member.

NOTE: The heated oxygen sensor (HO2S) wiring routing over  the brake pipe.