Install the new brake pipe

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Brake Pipe Clips In Front Cross Member

Courtesy of VOLVO CARS OF NORTH AMERICA.

NOTE:

The new brake pipe must be bent into the correct shape when installing.

This is important otherwise the pipe may be subject to stresses when it is in place.

Install:

the brake pipe between the ABS hydraulic modulator and the bracket, left-hand side (1)
the brake pipe in its clips in the front cross member (2)
the front cross member with the screws.

Tighten the cross member. Tighten to 25 Nm .

Install the ABS line in its clips.

Lower the car.

Tighten brake pipes on brake hose to 17 Nm .