Oil level, checking: Finishing

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Installing the filler plug

Fig 1: Identifying Transmission Filler Plug

Courtesy of VOLVO CARS OF NORTH AMERICA.

Fit the filler plug (Torx 55). Use a new O-ring. Moisten the new O-ring with transmission fluid and tighten according to Tightening torque

Installing the air cleaner (ACL)

Install the air cleaner (ACL) housing. See Intake and exhaust system - removal, replacement and installation .

Checking the oil level

Connect the diagnostic equipment and read the transmission fluid temperature continuously.

Start the engine.

NOTE: Leave the engine running during the entire check.

NOTE: The following measure must be carried out quickly to avoid overheating the fluid.

Run through all the positions between P and D on the gear selector. Stop at each position for at least 2 seconds. Perform this process twice.

Fig 2: Identifying Transmission Fluid Level Check

Courtesy of VOLVO CARS OF NORTH AMERICA.

Allow the transmission fluid to heat up to 50°C.

NOTE: The fluid will not heat up faster by stalling.

Place a lower drip shield on the floor under the vehicle.

While the engine is running, remove the integrated level plug (Torx 40).

Allow the excess fluid to run out.

When the fluid is between 50°C and 60°C, check that the transmission fluid has stopped running out and is only dropping from the level plug hole.

CAUTION: It is essential the temperature not exceed 60°C, as this can result in the transmission fluid level being too low.

Fig 3: Identifying Transmission Fluid Level Check

Courtesy of VOLVO CARS OF NORTH AMERICA.

Fit the integrated level plug (Torx 40). Use a new O-ring. Moisten the new O-ring with transmission fluid and tighten according to Tightening torque .

NOTE: Wipe away any transmission fluid spill.

Installing the lower engine cover

Fig 4: Identifying Lower Engine Cover

Courtesy of VOLVO CARS OF NORTH AMERICA.

Fit the lower engine cover with bolts, 6 x M8. Tighten.

Switch off the engine.