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Home >> Volvo >> 2002 >> S60 Base, 2.4 61, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 185 (Front Sub-Frame - Removal And Installation) >> Body & Frame >> Sub-frame front, replacing >> Removing the drive shaft

Removing the drive shaft

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Drive Shaft Screw Removal Using A Screwdriver As A Counter Hold On Brake Disc
GLL105489Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the screw for the drive shaft. Use a screwdriver as a counterhold on the brake disc.

Knock the end of the drive shaft into the hub. Use a brass drift.

Fig 2: Disconnecting Ball Joint Pinion From Control Arm Using 999 7062
GLL109958Courtesy of VOLVO CARS OF NORTH AMERICA.

Disconnect the ball joint pinion from the control arm. Use tool 9997062 .

Install cap nut 7062-1  on the ball joint pinion.

Tighten the nut against the control arm.

Then turn back one turn to form a gap between the cap nut and the control arm.

Position the extractor on the control arm. Detach the ball joint from the control arm.

Fig 3: Identifying Bolt And Nut Holding Steering Gear To Sub-Frame
GLL106669Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the 4 nuts and the screw holding the steering gear to the sub-frame.

Remove the power steering line from the clips on the sub-frame.

Fig 4: EVAP Canister Hose
GLL105452Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the hose for the EVAP canister in the joint by pulling apart the hose. Route the hose under the anti-roll bar.

Fig 5: Identifying SIPS Member
GLL108187Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove: 

Fig 6: Identifying Exhaust Pipe Rubber Mountings
GLL107977Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the rubber mountings for the exhaust pipe.

Fig 7: Identifying Heated Oxygen Sensor (HO2S) Connector
GLL108070Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the connector for the heated oxygen sensor (HO2S) from its mounting.