Installing the fuel tank

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

CAUTION:

Before installation, check that the pipe ends and connections are undamaged.

Fig 1: Identifying Fuel Tank & Lifting Table

Courtesy of VOLVO CARS OF NORTH AMERICA.

Use the lifting table, covered by a soft underlay.

Place the tank on the lifting table. Turn the tank to approximately the correct position for the gas terminals.

Lift the gas tank into position.

Install the tank between the members and other sections of the bodywork so that none of the components are rubbing against each other.

HINT: The hole in the collar of the guard must be pointing downwards.

Install:

the tank retaining strap
CAUTION:
Ensure that the rubber liner on the tank strap covers the whole tank strap. The tank strap must not touch the tank.
the cable harness
the gas pipe.

NOTE:

Ensure that the connectors are aligned with the pipes.

The position of the gas pipes must not be adjusted.

Tighten the pipe couplings.

Tighten the tank retaining strap screws. Tighten to 25 Nm .

Install exhaust pipe.

Lower the car.

Connect the connector in the cargo compartment.

Check for leakage. See Gas pipe, checking for leaks .

Install the guard for the gas tank.