Installing the carrier plate

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Fig 1: Carrier Plate, Studs And Gear Sector

Courtesy of VOLVO CARS OF NORTH AMERICA.

NOTE:

Ensure that the mating surfaces on the crankshaft and carrier plate are completely clean.

Use tool 9995678 , which consists of 3 studs with nuts.

Install:

The 3 studs belonging to tool 9995678 , distributed as shown in the illustration
the carrier plate.

NOTE:

Check that the locating pin on the crankshaft is positioned opposite the hole in the carrier plate.

Locate gear sector 9995112 against the carrier plate.

Pull the flywheel towards the crankshaft using the three nuts on special tool 9995678 .

CAUTION:

The carrier plate must lie against the crankshaft flange before the screws are installed. There is a risk that excess locking fluid on the screws will come between the mating surfaces.

Install 7 new screws. Tighten crosswise. Tighten to 45 Nm .

Remove the 3 nuts and studs.

Install the remaining 3 new screws. Tighten the screws. Tighten to 45 Nm . Then angle-tighten all 10 screws crosswise to 50°.

Install the engine speed (RPM) sensor with the bracket. Tighten to 10 Nm .