Propeller Shaft Joint (CV)

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Operation Number(s): 4511-2

Special Tools
Courtesy of VOLVO CARS OF NORTH AMERICA.	T9995427 PULLER (CV-JOINT) P960 Tool number: T9995427 Tool description: PULLER (CV-JOINT) P960 Tool boards:

Materials:
Designation	Part number
Grease	30787966

NOTE: Removal steps in this procedure may contain installation details.

Remove the propeller shaft. See Propeller shaft, replacing

Fig 1: Propeller Shaft Joint Removal (1 Of 4)

GLL160962

Courtesy of VOLVO CARS OF NORTH AMERICA.

Fig 2: Propeller Shaft Joint Removal (2 Of 4)

GLL160963

Courtesy of VOLVO CARS OF NORTH AMERICA.

Fig 3: Propeller Shaft Joint Removal (3 Of 4)

GLL160964

Courtesy of VOLVO CARS OF NORTH AMERICA.

Fig 4: Propeller Shaft Joint Removal (4 Of 4)

GLL160965

Courtesy of VOLVO CARS OF NORTH AMERICA.

Fig 5: Propeller Shaft Joint Installation (1 Of 4)

GLL160968

Courtesy of VOLVO CARS OF NORTH AMERICA.

CAUTION: Be extra careful when handling this component.

Fig 6: Propeller Shaft Joint Installation (2 Of 4)

GLL160966

Courtesy of VOLVO CARS OF NORTH AMERICA.

CAUTION: Make sure that the gaskets are placed correctly.

CAUTION: Use all of the supplied lubricant, with equal amounts on each side.

Fig 7: Propeller Shaft Joint Installation (3 Of 4)

GLL160963

Courtesy of VOLVO CARS OF NORTH AMERICA.

Fig 8: Propeller Shaft Joint Installation (4 Of 4)

GLL160967

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the propeller shaft. See Propeller shaft, replacing