Installing The Wheel Spindle

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Installation Of Nut On Ball Joint

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install

the wheel spindle on the trailing arm
a new nut on the ball joint. Tighten. See: Tightening torque . Use a Torx wrench as a counterhold.

NOTE:

Make sure that the mating surfaces on the ball joint and link are clean.

Fig 2: Identifying Drive Shaft Splines

Courtesy of VOLVO CARS OF NORTH AMERICA.

Clean the splines on the drive shaft.

Turn in the wheel spindle and locate the drive shaft in the hub.

Install drive shaft screw and finger-tighten. Lubricate the screw.

Fig 3: Identifying Wheel Spindle Nuts

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install

both screws retaining the spring strut in the wheel spindle. Use new screws and nuts .
Adjust the position of the wheel spindle and spring strut. See Wheel knuckle / spring strut, calibrating . Tighten to 105 Nm . Angle-tighten 90° . Use a bevel protractor 9512050 .
the anti-roll bar link to the spring strut. Use a new nut. Tighten to 50 Nm . Counterhold with a Torx wrench so that the boot is not damaged
the ABS sensor cable
ABS sensor onto the wheel spindle. Tighten the ABS sensor. Tighten to 10 Nm .
NOTE:
Ensure that the sensor seat in the wheel spindle is completely clean . Clean the ABS sensor with a soft brush.

Fig 4: Locating Tie Rod End On Wheel Spindle

Courtesy of VOLVO CARS OF NORTH AMERICA.

the tie rod end on the wheel spindle. Use a new nut.
Tighten the steering arm on the wheel spindle. Tightening torque

Fig 5: Identifying Tightening Of Drive Shaft Screw

Courtesy of VOLVO CARS OF NORTH AMERICA.

the brake disc. Tighten the brake disc locating pin. Tighten to 8 Nm .
NOTE:
Ensure that the brake disc and wheel rim hub mating surfaces are clean.

Tighten the drive shaft screw. See Summary of tightening torques for specific components . Use a screwdriver as a counterhold on the brake disc.

Fig 6: Brake Caliper And Limiter Mounting Screws

Courtesy of VOLVO CARS OF NORTH AMERICA.

the brake caliper and the limiter. Use new screws. Tighten to 100 Nm
the wheel. See Installing wheels .