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Home >> Volvo >> 2002 >> S60 Base, 2.4 61, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 100 (Lubricating And Oil System - Removal, Replacement And Installation) >> Oil Pump And Line (B6284T; B6304S3; 1999) >> Oil Pump / Crankshaft Seal, Front, Replacing >> Installing The Oil Pump

Installing The Oil Pump

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Fig 1: Identifying Oil Pump And Special Tool 999 5455
GLL108711Courtesy of VOLVO CARS OF NORTH AMERICA.

Install a new gasket  .

Carefully insert the oil pump over the end of the crankshaft.

NOTE:

The sealing ring in the oil pump is very easy to damage if not installed correctly.

Install four new screws  as a guide.

Pull in the oil pump with drift 9995455 and the crankshaft center nut.

Tighten the oil pump screws. Tighten to 10 Nm  .

Install the timing gear pulley. Carefully tap alternately around the timing gear pulley until reaching its end position.

NOTE:

The timing gear pulley can only be in one position on the crankshaft end splines.