LEMON Manuals: Even more car manuals for everyone
Home >> Volvo >> 2002 >> S60 Base, 2.4 61, Standard >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System - Removal, Replacement And Installation >> Level sensor, fuel tank, left, replacing >> Installing the fuel level sensor

Installing the fuel level sensor

Locate the level sensor in the correct position.

Install a new rubber seal.

Use petroleum jelly to lubricate the screw mating surface with the fuel tank unit. This is so that the screw does not turn the fuel tank unit when it is tightened.

Connect the 2 connectors to the level sensor.

Press the pipes into place on the level sensor.

Carefully position the level sensor with the pipes and the wiring.

CAUTION:

Ensure that the float does not catch on the wiring / fuel hoses when installing the level sensor.

Install the snap ring for the level sensor without tightening it.

Press the level sensor into place. Note the position marking on the cover and tank.

Tighten the snap ring, first by hand, then using special tool 9995720 . Tighten to 60 Nm. 

Install the cable in the groove on the rubber seal.

Connect the connector.

Install the cover over the level sensor. Tighten to 60 Nm  .

Install the backrest. See The backrest