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Home >> Volvo >> 2002 >> S60 Base, 2.4 61, Standard >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine - Removal, Replacement And Installation >> General (B5244T5; 2005-2009) >> Engine/transmission, installing >> Installing the engine and transmission unit

Installing the engine and transmission unit

Fig 1: Identifying Transmission And Lifting Table
GLL109005Courtesy of VOLVO CARS OF NORTH AMERICA.

Raise the engine and the transmission unit. Use a lifting table with locating pins.

Stop when the sub-frame is approximately 15 cm  below the frame members.

Fig 2: Identifying Drive Shaft And Hub
GLL109006Courtesy of VOLVO CARS OF NORTH AMERICA.

Install (left and right-hand sides): 

Twist the engine block heater (option) into position. Check that the air conditioning (A/C) compressor is correctly positioned.

Check that the tie rod is in the correct position. Check that the transmission cable is routed between the steering shaft and the firewall.

Align the steering shaft joint with the hole in the firewall.

Lift the engine and transmission unit up to the frame members.

NOTE:

Make sure that no hoses, wiring, or anything else catches.

Fig 3: Identifying Bolts, Washers And Brackets In Sub-Frame
GLL104675Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the sub-frame's four screws together with the sub-frame's brackets and engine heater, if installed.

Use new screws. Lube the screws with oil.

Tighten, see: Summary of specific components and tightening torques .

First tighten the screws on the sub-frame's left side, then on the right.

Tighten the screws for the brackets M10.

Remove the lifting table.

Fig 4: Identifying Steering Wheel Shaft Joint
GLL104649Courtesy of VOLVO CARS OF NORTH AMERICA.

Install a new screw on the steering shaft joint. Torque tighten.