Exposing the engine

Fig 1: Identifying Engine Components To Be Removed (1 Of 2)

GLL105744

Courtesy of VOLVO CARS OF NORTH AMERICA.

1. Drain the engine oil.	5. Disconnect the turbocharger (TC) control hoses and valve from the holders on the rear edge of the cylinder head.
2. Remove the heat deflector plate.	6. Remove the exhaust manifold including the turbocharger with control hoses and valve.
3. Remove the oil pressure pipe, the coolant pipes (turbocharger (TC) outlet)	7. Remove the coolant pipes (inlet water pump) including hoses, separated at the hoses for the oil cooler.
4. Remove the oil return line, the coolant pipes (turbocharger (TC) intake)	8. Remove the upper and front timing covers and the cover over the ignition coils.

Fig 2: Identifying Engine Components To Be Removed (2 Of 2)

GLL105745

Courtesy of VOLVO CARS OF NORTH AMERICA.

1. Remove the generator (GEN), the auxiliary equipment bracket and the thermostat housing together with the coolant hose.	5. Remove the crankcase ventilation hose from the top of the camshaft cover
2. Remove the dip stick pipe.	6. Remove the intake manifold and the thermostat housing
3. Remove the cover and the fuel rail including the injectors	7. Remove the engine stabilizer brace, engine wiring assembly. Ignition coils.
4. Disconnect the water heated crankcase ventilation from the intake manifold and the thermostat housing	8. Remove the camshaft position (CMP) sensor housings and the trigger wheels.